Building on Big Pix Graphic Systems’ stellar showcase at Graphic Expo Philippines, let’s look closer at the two headline-making machines that drew the crowds—Easty’s PFC Panoramic Fabric Laser Cutter and EST2 Sportswear Rotary Heat Press. Together, they form a seamless, high-profit workflow for cutting-edge garment, textile and soft-signage producers.
1. PFC Series | Panoramic Fabric Laser Cutter
Why the PFC Stands Out
- Panoramic Vision System – HD camera array auto-captures the entire cutting field, aligning every pattern in real time for <±0.1 mm accuracy.
- Autonomous Workflow – Built-in drawing & nesting software calculates layouts automatically, slashing labour and material waste.
- Continuous Curve Cutting – Galvo-guided dual-servo motion keeps speeds high while preserving crisp edges—no fraying, no post-processing.
- Clean & Safe – Integrated ventilation and smoke-extraction maintain a clear line-of-sight and a healthier shop floor.
Key Applications
| Segment | Typical Products | Benefits |
|---|---|---|
| Apparel | Sportswear, cycling kits, swimwear, dancewear | Zero-fray precision on stretch fabrics |
| Home Textiles | Curtains, cushions, upholstery | Perfect repeatability on large panels |
| Footwear & Accessories | Shoes, bags, gloves, lace | Intricate engraving & kiss-cut accuracy |
| Automotive | Car seats, leather trims | Consistent quality on technical composites |
| Technical Textiles | Filters, heat-protection fabrics | Clean edges on multilayer materials |
Fast Facts
- Working Widths: up to 3.2 m | Max Speed: 1,200 mm/s continuous
- Materials: polyester, Lycra®, cotton-blends, leather, Kevlar®, sailcloth & more
- Software: Auto-nesting, barcode job recall, Industry 4.0-ready API
ROI Tip: Customers report up to 30 % material savings and 2× throughput versus manual knife cutting.
2. EST2 Series | Sportswear Rotary Heat Press
Built for High-Speed, High-Yield Sublimation
- Dual-Layer, Oil-Filled Drum (Ø 210 mm) – Six heating elements circulate thermal oil for ±1 °C uniformity, achieving industry-leading colour transfer at up to 78 cm/s.
- Sealed-Oil Heating – Faster heat-up, lower maintenance, longer blanket life.
- Smart Safety Suite – SCR power control, over-temperature alarm (260 °C), one-button auto-shut-down at 90 °C.
- Operator-Friendly Table – Slanted conveyor, vertical top-feed, and tension-controlled roll-to-roll system minimise wrinkles and human error.
| Model | Transfer Width | Power (kW) | Alignment Options |
|---|---|---|---|
| EST2-1221 Lite / H | 1.1 m | 9 kW (Single-phase) | Manual / Auto |
| EST2-1721 Lite / H | 1.6 m | 11 kW (Single or 3-phase) | Manual / Auto |
| EST2-1821 Lite / H | 1.7 m | 11.5 kW (Single or 3-phase) | Manual / Auto |
H versions add a pressure bar, auto felt-centering and air-shaft upgrade for lightning-fast roll changes.
Typical Uses
- Roll-to-Roll sportswear panels
- Roll-by-Sheet photographic flags & soft signage
- Ink re-activation & thermo-setting on specialty coatings
Value Insight: Pairing the EST2 with the PFC eliminates bottlenecks—print, press, cut, ship—all under one roof.
3. An End-to-End Solution for Profitable Production
By integrating the PFC Panoramic Fabric Laser Cutter and the EST2 Rotary Heat Press, forward-thinking manufacturers in the Philippines and beyond can:
- Accelerate Turnaround – Continuous, automated press-and-cut workflow slashes lead times.
- Elevate Quality – Uniform heat + surgical-grade laser accuracy = premium products that command higher margins.
- Lower Costs – Reduced scrap, less labour, energy-efficient SCR & sealed-oil tech.
- Scale with Confidence – Modular widths, upgrade paths and Easty’s after-service guarantee mean your line grows as fast as your orders.
Ready to transform your textile business?
Request a demo from Big Pix Graphic Systems, Inc. or Get a Free Quote from Easty today.
Frequently Asked Questions (FAQ)
PFC Panoramic Fabric Laser Cutter
| Question | Answer |
|---|---|
| 1. Which fabrics can the PFC cut cleanly? | Most woven and knit textiles—cotton, wool, polyester, nylon, Lycra®, Kevlar®, felt, fleece, etc.—can be processed because a 10.6 µm CO₂ beam is readily absorbed by both natural and synthetic fibers. |
| 2. Will the laser-cut edges fray over time? | No. The laser simultaneously cuts and cauterises the edge, sealing the yarns and preventing unraveling. |
| 3. How much laser power do I really need? | Industry guidelines recommend 25 – 150 W CO₂ for clean single-pass fabric cutting; the PFC’s sealed tube sits comfortably in this range. |
| 4. Does the panoramic vision system slow production? | Not at all. The HD camera array scans once, then real-time registration lets the dual-servo galvo head keep cutting at up to 1,200 mm s-¹ without pausing for every piece. |
| 5. How much material can auto-nesting save? | Customers moving from manual shears typically report 20 – 30 % less scrap, thanks to the built-in nesting engine and ±0.1 mm accuracy. |
EST2 Sportswear Rotary Heat Press
| Question | Answer |
|---|---|
| 1. Flatbed vs. rotary: what’s the difference? | A flatbed heat press fixes single sheets or rigid blanks, while a rotary calendar handles continuous roll-to-roll sublimation on flexible textiles—ideal for sportswear and soft signage. |
| 2. What fabric works best on the EST2? | Polyester or polyester-coated substrates give the highest colour yield; the dye-sublimation process requires polyester fibers to lock in the gas-phase ink. |
| 3. How fast can I run the press without colour loss? | With its dual-layer, oil-filled 210 mm drum the EST2 transfers at 1–2 m min-¹ while maintaining >90 % colour yield—class-leading for mid-diameter calendars. |
| 4. What daily maintenance is needed? | The sealed-oil system is virtually maintenance-free. Operators simply vacuum lint, check the Nomex blanket, and inspect feed rollers; no oil top-ups are required. |
| 5. Is the EST2 safe to leave cooling overnight? | Yes. An over-temperature alarm triggers at 260 °C, and one-button auto-cooldown powers the unit off when the drum reaches 90 °C, protecting both blanket and heaters. |
Integrated Workflow
| Question | Answer |
|---|---|
| 1. Can I print–press–cut in one continuous line? | Yes—run your sublimation printer into the EST2 for fixation, then feed the printed roll straight into the PFC for contour cutting; no manual re-rolling or sheet handling needed. |
| 2. What kind of ROI can I expect? | Combining sealed-edge laser cutting with high-speed sublimation typically delivers ~30 % material savings and 2× throughput, boosting profit per garment or soft-signage panel. |